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BMW 5 series E39

Since 1996-2001 of release

Repair and car operation



BMW E39
+ Introduction
+ The maintenance instruction
- Current leaving and service
   The routine maintenance schedule
   Introduction
   Current leaving
   The general information on adjustment
   Check of levels of liquids
   Check of a condition of tyres and pressure in them
   Replacement of impellent oil and the oil filter
   Check and adjustment of turns of idling of the engine and level WITH
   Replacement of an element of the air filter
   Replacement of the filter of air of salon
   Check of brake system
   The visual control of the bottom and body elements
   Check of level of a liquid of system of hydrostrengthening of a wheel
   Wheels and tyres. Rotation, replacement, balancing and leaving. Snow chains. “Секретки” wheels. Elimination of trembling of a wheel
   Check of a condition and replacement of hoses of an impellent compartment
   Condition check приводных belts
   Check of a condition of the battery, care it and gymnastics. Replacement of an element of a food брелка ДУ
   Check and replacement of spark plugs
   Check of functioning of fuel system. Winter operation of the Diesel engine
   Check of functioning of system of cooling
   Check of a condition of system of release of the fulfilled gases
   Check of a condition of components of a suspension bracket and steering
   Check of a condition of protective covers of power shafts
   Greasing запорных devices
   Visual check of seat belts
   Check of a condition and replacement of brushes of screen wipers
   Replacement of a brake liquid
   Replacement of a liquid of system of cooling. Check of frost resistance of a cooler. Visual check of system of cooling
   Sediment removal, replacement of the fuel filter. Removal of air from fuel system of the diesel engine
   Replacement трансмиссионного oils of a manual box of a gear change
   Replacement of a lubricant liquid of differential
   Check of a thickness of a conducted disk of coupling
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Electric equipment schemes
+ System of onboard diagnostics



Current leaving and service

Specifications

Types and volumes of applied greasings and liquids

Fuel

Petrol engines

Neetilirovannyj gasoline is not worse АИ-95 (engines with каталитическим the converter).
Неэтилированный or этилированный gasoline is not worse АИ-95 (engines without каталитического than the converter).
Application of gasoline not worse АИ-91 is supposed, thus capacity of the engine decreases and increases the fuel expense.

Diesel engines

Automobile (not ship or boiler) summer or winter дизтопливо with the sulphur maintenance not above 0.5 %. Do not apply biodiesel fuel and a methyl aether рапсового oil.
The preliminary heating of fuel in the filter prevents загустевание fuel during car movement.
Do not apply special means to reduction of viscosity of fuel.

At temperature drop of external air more low-9S to summer дизтопливу add kerosene (in % from total volume).

From-9 to-15S

10 %

From-15 to-25S

30 %

More low-25S

50 %

At temperature drop of external air more low-20S to winter дизтопливу add means of reduction of viscosity or kerosene (in % from total volume)

From-20 to-26S

10 %

From-26 to-31S

30 %

More low-31S

50 %

As the exception is supposed addition to 30 % низкооктанового gasoline (неэтилированного for cars with каталитическим the converter) to дизтопливу.

Fuel tank

70 l

Including a reserve:

6-cylinder engines

8 l

8-cylinder engines

10 l

Impellent oil

The diagramme of viscosity of the oils applied at various temperatures

1 — cars with the diesel engine: BMW 525 tds
2 — cars with the petrol engine: BMW 520i, 528i, 535i, 540i
3 — cars with the diesel or petrol engine: special grades of oil BMW


Type

Petrol engines

On classification АСЕА:

А2-96 (G4 on ССМС)

 

А3-96 (G5 on ССМС)

А2-96/В2-96 (G4/PD2 on ССМС)

 

А3-96/В2-96 (G5/PD2 on ССМС)

 

А2-96/В3-96 (SH on API)

 

А3-96/В3-96 (SH/CD or SH/CE on API)

Diesel engines

 

On classification АСЕА:

А3-96/В3-96 (G5/PD2 on ССМС)

Impellent oil should satisfy to both classifications - АСЕА: А3-96 and АСЕА: В-3-96 or ССМС-G5 and ССМС-PD2.

Viscosity of oils, is designated on classification SAE. The oil choice is defined by the average temperature of air caused by a season. Correctly to define a class of oil approaching on viscosity on SAE the diagramme resulted on an accompanying illustration allows. The short-term exit of actual temperature of air for the bottom or top limit of the designated range is supposed.

Volume, at simultaneous replacement of the filter

520i, 523I - 528i

6.5 l

525tds

6.75 l

535i, 540i

7.5 l

Difference between marks Min and Max on the index of level of oil about 1 l.

Cooling system

Cooler

Mix of anticorrosive antifreeze with soft water


System capacity

520i, 523i, 528i

10.5 l

525tds

10.0 l

535i, 540i

12.2 l

Frost resistance
For increase in frost resistance to-35S remove a cooler and fill in an antifreeze concentrate in volume:

The measured value of frost resistance

5.2 l

-5S

4.0 l

-10S

3.0 l

-20S

2.0 l


Manual box of a gear change

Oil type

ATF, for example: Esso ATF Dexron D-21065,
Shell ATF Dexron II D-21666,
Mobil ATF 220 D-20104, Total Dexron II D-20356

Oil volume

 • 520i

1.1 l

 • 523i, 528i, 535i, 525tds

1.2 l

 • 540i

1.75 l

Automatic transmission

3.3 l

Oil replacement is not required

Oil АТ

Esso ATF Dexron D-21065 (it is filled at factory),
Shell ATF Dexron II D-21-666, Mobil ATF 220 D-20104,
Total Dexron II D-20356

Reducer of the back bridge

Гипоидное 75W-90 on SAE

 • 520i, 523i, 528i, 535i, 525tds

1.0 l

 • 540i

1.2 l

The wheel hydraulic booster

 

Oil ATF, for example,
Shell ATF Dexron II D-21-631,
Mobil ATF 220 D-20104,
Total Dexron II D-21298

Brake liquid

DOT 4


Стеклоомыватель

The usual

3.5 l

With фароомывателем

6.0 l

Water with concentrate S - in the summer, or W - in the winter

System of intensive clearing

1.0 l

Nonfreezing, strong concentrate

 

Greasing for battery plugs

Bosch Ft 40 v 1

Greasing of door loops and locks

Universal greasing, for example, “Optimol-Optitemp TT1”

The engine

The general data

The model, the established engine and release date started

BMW 520i, М52

From 3.96

BMW 523i, М52

From 12.95

BMW 528i, М52

From 12.95

BMW 525tds, М51

From 3.96

BMW 535i, М62

From 5.96

BMW 540i, М62

From 5.96


Degree of compression/pressure of a compression

520i

11.0/11

523i

10.5/-

528i

10.2/-

525tds

22.0/20

535i

10.0/-

540i

10.0/-


Sequence of work of cylinders

520i, 523i, 528i, 525tds

1-5-3-6-2-4

535i, 540i

1-5-4-8-6-3-7-2


Arrangement of components

The diesel engine

- The fuel filter

At the left in an impellent compartment

- Интеркулер

To the right of a radiator

Petrol engines

 

- Gauges of oxygen 2 pieces

 

 • 520i

On a final collector

 • 523i, 528i, 535i, 540i

In front of the catalyst

- The adjustment electrovalve хол. A course

 

 • 520i, 523i, 528i

Under the inlet pipeline

 • 535i, 540i

In the middle ahead


Adjusting data

Idling turns
(Address also to Specifications of the Head of the Power supply system and release)

520i

680-880

523i

580-780

528i

580-780

525tds

700-800

535i

530-680 (500-600)

540i

580 (500-650)

In brackets values are resulted at established АТ

The maximum turns, rpm

525tds

5100-5300


The maintenance WITH in volume

On single turns

To 0.5 %

Under loading

To 0.3 %, at 2500-3000об/мин


The storage battery 12 In

Capacity

520i, 523i, 528i

70 Ach

535i, 540i, 525tds

90 Ach


Food element брелка remote control

Type

CR1220


Candles with two electrodes of weight

Bosch

F7 LDCR

NGK

BKR 6 EK


Ridge клиновые belts

520i, 523i, 528i

6K х 1555

The conditioner compressor

5K х 906


535i, 540i, 525tds

6KX х 1815


The conditioner compressor

4PK х 781

535i, 540i

7K-LB х 1629

The conditioner compressor

5K х 1007

The sizes of wheels and tyres, pressure of air

Model

The sizes of tyres
The radial tyre бескамерная

Disks from easy metals

Start, mm

520i

205/65 R 15 94 V

6,5Jx15/7Jx15

18/20

523i

205/65 R 15 94 V

7Jx15

20

525tds

205/55 R 15 94 V
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
205/65 R 15 94 Q/T/H M+S
225/60 R 15 96 Q/T/H M+S
225/60 R 15 96 Q/T/H M+S
225/55 R16 95 Q/T/H M+S

7Jx16
8Jx17
9Jx17
6.5Jx15/7Jx15
7Jx15
7Jx16

20
20
26
18/20
20
20

528i

225/60 R 15 96 W
225/55 R 16 95 W
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
205/65 R 15 94 Q/T/H M+S
255/60 R 15 96 Q/T/H M+S
225/55 R 16 95 Q/T/H M+S

7Jx15
7Jx16

20
20
20
26
18/20
20
20

535i

225/60 R 16 96 W
225/55 R 16 96 W
235/45 R 17 93 W
255/40 R 17 94 W
225/60 R 15 96 Q/T/H M+S
225/55 TO 16 95 Q/T/H M+S

7Jx15
7Jx16
8Jx17
9Jx17
7Jx15
7Jx16

20
20
20
26
20
20

540i

225/55 R 16 95 W
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
225/55 R 16 95 Q/T/H M+S

7Jx16
8Jx17
9Jx17
7Jx16

20
20
26
20


Pressure of air, bar

Polovinnaja loading

Full loading

Model

Lobbies

The back

Lobbies

The back

520i

523i

1.9

2.3

2.3

2.8

525tds

1.9
-
2.1
-

2.3
2.3
2.5
-

2.3
-
2.5
-

2.8
2.8
3.0
-

528i

1.9
1.9
2.1
-

2.1
-

2.3
2.3
2.5
2.5

2.5
-

2.3
2.3
2.5
-

2.5
-

2.8
2.8
3.0
3.0

3.0
-

535i

2.2
2.2
2.4
-
-
2.4

2.5
2.5
2.7
2.7
-
2.7

2.5
2.5
2.7
-
-
2.7

3.1
3.1
3.3
3.3
-
3.3

540i

2.3
2.5
-
2.5

2.6
2.8
2.8
2.8

2.6
2.8
-
2.8

3.2
3.4
3.4
3.4

- The resulted pressure of air concerns cold tyres. In tyres owing to their warming up on 0.2 - 0.4 bar it is not necessary to consider increase of pressure of air arising in the course of movement. At operation of winter tyres speed of movement should be lowered.

Owing to occurrence of new models of tyres and disks they can be applied to installation on cars of earlier release. About possibility of their application it is necessary to consult on HUNDRED.

a) At a sports management style the car recommends to raise pressure of air in forward and back tyres on 0.2 bar. Thus initial pressure is the pressure established for various conditions of loading.
b) At movement with the trailer pressure of air in tyres is established according to a condition “Full loading”.
c) Values of pressure of air are specified on a label on a rack of a door of the driver.

According to the established rules depth of a profile of the tyre should not reach as a result of deterioration of value less than 1.6 mm. All working surface of the tyre should have depth not less than 1.6 mm. It is recommended to replace summer tyres at depth of a profile of 2 mm, and winter at depth of a profile of 4 mm.

Designation of tyres and disks


Example of a designation of the tyre

225

Width of a profile, mm

/60

The relation of height of a profile of the tyre to its width (the profile height makes 60 % of width of the tyre)
If this parametre is absent (for example, 195 R14) it is a question of the normal relation making 82 %.

R

The radial tyre

15

Assembly diameter of a rim in inches

96

Load-carrying capacity index

If between parametres 15 and 96 there is designation M+S it is a question of the tyre with a winter profile.

V

Category of admissible maximum speed.

The category of speed costs in the end of marks. The symbol of speed concerns both to summer, and winter tyres.

Category of speed

Category of speed

Admissible speed

Q

160

S

180

T

190

H

210

V

240

W

270

ZR

From above 240

Date of manufacturing of the tyre
Date of manufacturing of the tyre is presented in the form of a code of the manufacturer.

Example: DOT CUL2 UM8 286 <TUBELESS
DOT - transport department (the Ministry of transport of the USA)
CU - a code of the manufacturer
L2 - The size of the tyre
UM8 - Tyre execution
286 - manufacturing date - 38th working week 1997
<- A symbol of decade (1990 - 1999г.г.)
TUBELESS - бескамерная the tyre (TUBETYPE - chamber)

Example of a designation of a disk: 7Jx15:
7 - width of a rim in inches
J - marks of height and a rim profile (In - lower form of a nozzle)
x - a designation of the disk consisting of one detail
15 - diameter of a rim in inches

If in the end of tyre marks there is a word “reinforced” it is a question of the tyre of the strengthened execution.


The maximum palpation of tyres

The radial

0.8 mm

The axial

1.2 mm

The maximum palpation of disks of wheels

- The radial

0.3 mm

- The axial

0.3 mm


Corners of installation of wheels

Body Е34

- Forward wheels

 • Disorder

-13 ' 30'

 • the Convergence

18 ' 5'

- Longitudinal inclination of an axis of turn of a wheel

8 8 ' 30'

- The maximum angle of rotation

 

 • the Internal wheel

20

 • the External wheel

18 10 ' 30'

- Back wheels

 

 • Disorder

-2 20 ' 30'

 • the Convergence

25 ' 7'

Body Е39

 

- Forward wheels

 

 • Disorder

-13 ' 30'

 • the Convergence

5 ' 10'

 • the Longitudinal inclination of an axis of turn of a wheel

6 42 ' 30'

 • the Maximum angle of rotation

 

a) the Internal wheel

20

b) the External wheel

18 08 ' 30'

- Back wheels

 

 • Disorder

-2 10 ' 20'

 • the Convergence

16 ' 10'

The minimum thickness of overlays brake колодок

2 mm

The minimum thickness of overlays of boots of a lay brake

1.5 mm

Maximum люфт a steering wheel

25 mm

Efforts of a tightening of carving connections

The moments of an inhaling of fixture are resulted in the text of the Head and on some иллюстрациях*.

The characteristic

Value

Cover or the central bolt of the oil filter

25 Nanometers

Drain stopper of the pallet картера

 

      -   17 mm

30 Nanometers

      -   19 mm

60 Nanometers

Drain stopper of system of cooling

40 Nanometers

Stopper of a jellied mouth of oil РКПП

50 Nanometers

Drain and jellied stoppers of oil of the main transfer

50 Nanometers

Spark plugs

25Нм

Bolts of fastening of wheels

110 Nanometers