BMW E39
+ Introduction
+ The maintenance instruction
- Current leaving and service
The routine maintenance schedule
Introduction
Current leaving
The general information on adjustment
Check of levels of liquids
Check of a condition of tyres and pressure in them
Replacement of impellent oil and the oil filter
Check and adjustment of turns of idling of the engine and level WITH
Replacement of an element of the air filter
Replacement of the filter of air of salon
Check of brake system
The visual control of the bottom and body elements
Check of level of a liquid of system of hydrostrengthening of a wheel
Wheels and tyres. Rotation, replacement, balancing and leaving. Snow chains. “Секретки” wheels. Elimination of trembling of a wheel
Check of a condition and replacement of hoses of an impellent compartment
Condition check приводных belts
Check of a condition of the battery, care it and gymnastics. Replacement of an element of a food брелка ДУ
Check and replacement of spark plugs
Check of functioning of fuel system. Winter operation of the Diesel engine
Check of functioning of system of cooling
Check of a condition of system of release of the fulfilled gases
Check of a condition of components of a suspension bracket and steering
Check of a condition of protective covers of power shafts
Greasing запорных devices
Visual check of seat belts
Check of a condition and replacement of brushes of screen wipers
Replacement of a brake liquid
Replacement of a liquid of system of cooling. Check of frost resistance of a cooler. Visual check of system of cooling
Sediment removal, replacement of the fuel filter. Removal of air from fuel system of the diesel engine
Replacement трансмиссионного oils of a manual box of a gear change
Replacement of a lubricant liquid of differential
Check of a thickness of a conducted disk of coupling
+ The engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Electric equipment schemes
+ System of onboard diagnostics
|
Current leaving and service
Specifications
Types and volumes of applied greasings and liquids
Fuel
Petrol engines Neetilirovannyj gasoline is not worse АИ-95 (engines with каталитическим the converter).
Неэтилированный or этилированный gasoline is not worse АИ-95 (engines without каталитического than the converter).
Application of gasoline not worse АИ-91 is supposed, thus capacity of the engine decreases and increases the fuel expense. Diesel engines
Automobile (not ship or boiler) summer or winter дизтопливо with the sulphur maintenance not above 0.5 %. Do not apply biodiesel fuel and a methyl aether рапсового oil.
The preliminary heating of fuel in the filter prevents загустевание fuel during car movement.
Do not apply special means to reduction of viscosity of fuel.
At temperature drop of external air more low-9S to summer дизтопливу add kerosene (in % from total volume).
From-9 to-15S |
10 % |
From-15 to-25S
|
30 % |
More low-25S |
50 % |
At temperature drop of external air more low-20S to winter дизтопливу add means of reduction of viscosity or kerosene (in % from total volume)
From-20 to-26S
|
10 % |
From-26 to-31S
|
30 % |
More low-31S |
50 % |
As the exception is supposed addition to 30 % низкооктанового gasoline (неэтилированного for cars with каталитическим the converter) to дизтопливу.
Fuel tank |
70 l |
Including a reserve: |
|
6-cylinder engines |
8 l |
8-cylinder engines |
10 l |
Impellent oil
|
The diagramme of viscosity of the oils applied at various temperatures 1 — cars with the diesel engine: BMW 525 tds
2 — cars with the petrol engine: BMW 520i, 528i, 535i, 540i
3 — cars with the diesel or petrol engine: special grades of oil BMW |
Type |
|
Petrol engines |
|
On classification АСЕА: |
А2-96 (G4 on ССМС) |
| |
А3-96 (G5 on ССМС) |
|
А2-96/В2-96 (G4/PD2 on ССМС) |
| |
А3-96/В2-96 (G5/PD2 on ССМС) |
| |
А2-96/В3-96 (SH on API) |
| |
А3-96/В3-96 (SH/CD or SH/CE on API) |
Diesel engines |
|
On classification АСЕА: |
А3-96/В3-96 (G5/PD2 on ССМС) |
Impellent oil should satisfy to both classifications - АСЕА: А3-96 and АСЕА: В-3-96 or ССМС-G5 and ССМС-PD2.
Viscosity of oils, is designated on classification SAE. The oil choice is defined by the average temperature of air caused by a season. Correctly to define a class of oil approaching on viscosity on SAE the diagramme resulted on an accompanying illustration allows. The short-term exit of actual temperature of air for the bottom or top limit of the designated range is supposed.
| Volume, at simultaneous replacement of the filter |
520i, 523I - 528i |
6.5 l |
525tds |
6.75 l |
535i, 540i |
7.5 l |
Difference between marks Min and Max on the index of level of oil about 1 l.
| Cooling system |
Cooler |
Mix of anticorrosive antifreeze with soft water |
| System capacity |
520i, 523i, 528i |
10.5 l |
525tds |
10.0 l |
535i, 540i |
12.2 l |
Frost resistance
For increase in frost resistance to-35S remove a cooler and fill in an antifreeze concentrate in volume:
| The measured value of frost resistance |
0С |
5.2 l |
-5S |
4.0 l |
-10S
|
3.0 l |
-20S |
2.0 l |
| Manual box of a gear change |
Oil type |
ATF, for example: Esso ATF Dexron D-21065,
Shell ATF Dexron II D-21666,
Mobil ATF 220 D-20104, Total Dexron II D-20356 |
Oil volume |
|
• 520i
|
1.1 l |
• 523i, 528i, 535i, 525tds |
1.2 l |
• 540i |
1.75 l |
| Automatic transmission |
3.3 l |
|
Oil replacement is not required |
Oil АТ |
Esso ATF Dexron D-21065 (it is filled at factory),
Shell ATF Dexron II D-21-666, Mobil ATF 220 D-20104,
Total Dexron II D-20356 |
| Reducer of the back bridge |
Гипоидное 75W-90 on SAE |
• 520i, 523i, 528i, 535i, 525tds |
1.0 l |
• 540i |
1.2 l |
The wheel hydraulic booster
|
Oil ATF, for example,
Shell ATF Dexron II D-21-631,
Mobil ATF 220 D-20104,
Total Dexron II D-21298 |
Brake liquid |
DOT 4 |
| Стеклоомыватель |
The usual |
3.5 l |
With фароомывателем |
6.0 l |
Water with concentrate S - in the summer, or W - in the winter |
|
System of intensive clearing |
1.0 l |
Nonfreezing, strong concentrate |
|
|
|
Greasing for battery plugs |
Bosch Ft 40 v 1 |
Greasing of door loops and locks |
Universal greasing, for example, “Optimol-Optitemp TT1” |
The engine
The general data
| The model, the established engine and release date started |
BMW 520i, М52 |
From 3.96 |
BMW 523i, М52 |
From 12.95 |
BMW 528i, М52 |
From 12.95 |
BMW 525tds, М51
|
From 3.96
|
BMW 535i, М62
|
From 5.96
|
BMW 540i, М62
|
From 5.96
|
| Degree of compression/pressure of a compression |
520i |
11.0/11 |
523i |
10.5/- |
528i |
10.2/- |
525tds |
22.0/20 |
535i |
10.0/- |
540i |
10.0/- |
| Sequence of work of cylinders |
520i, 523i, 528i, 525tds |
1-5-3-6-2-4 |
535i, 540i |
1-5-4-8-6-3-7-2 |
| Arrangement of components |
The diesel engine |
|
- The fuel filter |
At the left in an impellent compartment |
- Интеркулер |
To the right of a radiator |
Petrol engines
|
|
- Gauges of oxygen 2 pieces
|
|
• 520i
|
On a final collector
|
• 523i, 528i, 535i, 540i
|
In front of the catalyst
|
- The adjustment electrovalve хол. A course
|
|
• 520i, 523i, 528i
|
Under the inlet pipeline
|
• 535i, 540i
|
In the middle ahead
|
| Adjusting data |
| Idling turns
(Address also to Specifications of the Head of the Power supply system and release) |
520i |
680-880 |
523i |
580-780 |
528i |
580-780 |
525tds |
700-800 |
535i |
530-680 (500-600) |
540i |
580 (500-650) |
In brackets values are resulted at established АТ |
| The maximum turns, rpm |
525tds |
5100-5300 |
| The maintenance WITH in volume |
On single turns |
To 0.5 % |
Under loading |
To 0.3 %, at 2500-3000об/мин |
| The storage battery 12 In |
| Capacity |
520i, 523i, 528i |
70 Ach |
535i, 540i, 525tds |
90 Ach |
| Food element брелка remote control |
Type |
CR1220 |
| Candles with two electrodes of weight |
Bosch |
F7 LDCR |
NGK |
BKR 6 EK |
| Ridge клиновые belts
|
520i, 523i, 528i |
6K х 1555 |
The conditioner compressor |
5K х 906 |
535i, 540i, 525tds
|
6KX х 1815 |
The conditioner compressor
|
4PK х 781
|
535i, 540i
|
7K-LB х 1629
|
The conditioner compressor
|
5K х 1007
|
The sizes of wheels and tyres, pressure of air
| Model |
The sizes of tyres
The radial tyre бескамерная |
Disks from easy metals |
Start, mm |
| 520i |
205/65 R 15 94 V |
6,5Jx15/7Jx15
|
18/20 |
| 523i |
205/65 R 15 94 V |
7Jx15 |
20 |
| 525tds |
205/55 R 15 94 V
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
205/65 R 15 94 Q/T/H M+S
225/60 R 15 96 Q/T/H M+S
225/60 R 15 96 Q/T/H M+S
225/55 R16 95 Q/T/H M+S |
7Jx16
8Jx17
9Jx17
6.5Jx15/7Jx15
7Jx15
7Jx16 |
20
20
26
18/20
20
20 |
| 528i |
225/60 R 15 96 W
225/55 R 16 95 W
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
205/65 R 15 94 Q/T/H M+S
255/60 R 15 96 Q/T/H M+S
225/55 R 16 95 Q/T/H M+S |
7Jx15
7Jx16
|
20
20
20
26
18/20
20
20 |
| 535i |
225/60 R 16 96 W
225/55 R 16 96 W
235/45 R 17 93 W
255/40 R 17 94 W
225/60 R 15 96 Q/T/H M+S
225/55 TO 16 95 Q/T/H M+S |
7Jx15
7Jx16
8Jx17
9Jx17
7Jx15
7Jx16 |
20
20
20
26
20
20 |
| 540i |
225/55 R 16 95 W
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
225/55 R 16 95 Q/T/H M+S |
7Jx16
8Jx17
9Jx17
7Jx16 |
20
20
26
20 |
| |
Pressure of air, bar |
| |
Polovinnaja loading |
Full loading |
| Model |
Lobbies |
The back |
Lobbies |
The back |
| 520i |
|
|
|
|
| 523i |
1.9 |
2.3 |
2.3 |
2.8 |
| 525tds |
1.9
-
2.1
-
|
2.3
2.3
2.5
-
|
2.3
-
2.5
-
|
2.8
2.8
3.0
-
|
| 528i |
1.9
1.9
2.1
-
2.1
-
|
2.3
2.3
2.5
2.5
2.5
-
|
2.3
2.3
2.5
-
2.5
-
|
2.8
2.8
3.0
3.0
3.0
-
|
| 535i |
2.2
2.2
2.4
-
-
2.4 |
2.5
2.5
2.7
2.7
-
2.7 |
2.5
2.5
2.7
-
-
2.7 |
3.1
3.1
3.3
3.3
-
3.3 |
| 540i |
2.3
2.5
-
2.5 |
2.6
2.8
2.8
2.8 |
2.6
2.8
-
2.8 |
3.2
3.4
3.4
3.4 |
- The resulted pressure of air concerns cold tyres. In tyres owing to their warming up on 0.2 - 0.4 bar it is not necessary to consider increase of pressure of air arising in the course of movement. At operation of winter tyres speed of movement should be lowered.
| |
Owing to occurrence of new models of tyres and disks they can be applied to installation on cars of earlier release. About possibility of their application it is necessary to consult on HUNDRED. |
a) At a sports management style the car recommends to raise pressure of air in forward and back tyres on 0.2 bar. Thus initial pressure is the pressure established for various conditions of loading.
b) At movement with the trailer pressure of air in tyres is established according to a condition “Full loading”.
c) Values of pressure of air are specified on a label on a rack of a door of the driver.
| |
According to the established rules depth of a profile of the tyre should not reach as a result of deterioration of value less than 1.6 mm. All working surface of the tyre should have depth not less than 1.6 mm. It is recommended to replace summer tyres at depth of a profile of 2 mm, and winter at depth of a profile of 4 mm. |
Designation of tyres and disks
| Example of a designation of the tyre |
225
|
Width of a profile, mm |
/60 |
The relation of height of a profile of the tyre to its width (the profile height makes 60 % of width of the tyre)
If this parametre is absent (for example, 195 R14) it is a question of the normal relation making 82 %. |
R
|
The radial tyre |
15 |
Assembly diameter of a rim in inches |
96 |
Load-carrying capacity index |
| |
If between parametres 15 and 96 there is designation M+S it is a question of the tyre with a winter profile. |
|
V
|
Category of admissible maximum speed. |
The category of speed costs in the end of marks. The symbol of speed concerns both to summer, and winter tyres. |
Category of speed
Category of speed |
Admissible speed |
Q |
160 |
S |
180 |
T |
190 |
H |
210 |
V |
240 |
W |
270 |
ZR |
From above 240 |
Date of manufacturing of the tyre
Date of manufacturing of the tyre is presented in the form of a code of the manufacturer.
Example: DOT CUL2 UM8 286 <TUBELESS
DOT - transport department (the Ministry of transport of the USA)
CU - a code of the manufacturer
L2 - The size of the tyre
UM8 - Tyre execution
286 - manufacturing date - 38th working week 1997
<- A symbol of decade (1990 - 1999г.г.)
TUBELESS - бескамерная the tyre (TUBETYPE - chamber)
Example of a designation of a disk: 7Jx15:
7 - width of a rim in inches
J - marks of height and a rim profile (In - lower form of a nozzle)
x - a designation of the disk consisting of one detail
15 - diameter of a rim in inches
|
| If in the end of tyre marks there is a word “reinforced” it is a question of the tyre of the strengthened execution. |
| The maximum palpation of tyres |
The radial |
0.8 mm |
The axial |
1.2 mm |
The maximum palpation of disks of wheels |
|
- The radial |
0.3 mm |
- The axial |
0.3 mm |
| Corners of installation of wheels |
Body Е34
|
|
- Forward wheels |
|
• Disorder |
-13 ' 30' |
• the Convergence |
18 ' 5' |
- Longitudinal inclination of an axis of turn of a wheel |
8 8 ' 30' |
- The maximum angle of rotation |
|
• the Internal wheel |
20 |
• the External wheel |
18 10 ' 30' |
- Back wheels |
|
• Disorder |
-2 20 ' 30' |
• the Convergence |
25 ' 7' |
Body Е39
|
|
- Forward wheels
|
|
• Disorder
|
-13 ' 30'
|
• the Convergence
|
5 ' 10'
|
• the Longitudinal inclination of an axis of turn of a wheel
|
6 42 ' 30'
|
• the Maximum angle of rotation
|
|
a) the Internal wheel
|
20
|
b) the External wheel
|
18 08 ' 30'
|
- Back wheels
|
|
• Disorder
|
-2 10 ' 20'
|
• the Convergence
|
16 ' 10'
|
The minimum thickness of overlays brake колодок
|
2 mm
|
The minimum thickness of overlays of boots of a lay brake
|
1.5 mm
|
Maximum люфт a steering wheel
|
25 mm
|
Efforts of a tightening of carving connections
The moments of an inhaling of fixture are resulted in the text of the Head and on some иллюстрациях*.
| The characteristic |
Value |
| Cover or the central bolt of the oil filter |
25 Nanometers |
| Drain stopper of the pallet картера |
|
- 17 mm |
30 Nanometers |
- 19 mm |
60 Nanometers |
Drain stopper of system of cooling |
40 Nanometers |
| Stopper of a jellied mouth of oil РКПП |
50 Nanometers |
Drain and jellied stoppers of oil of the main transfer |
50 Nanometers |
Spark plugs |
25Нм |
Bolts of fastening of wheels |
110 Nanometers |
|
|