BMW 5 series E39

Since 1996-2001 of release

Repair and car operation

+ Introduction
+ The maintenance instruction
+ Current leaving and service
+ The engine
+ Systems of cooling, heating
- The power supply system and release
   + The power supply system
   - System of injection of the petrol engine
      Memory of malfunctions
      Security measures and rules of observance of cleanliness at work with injection system
      Work of system of injection
      Check of systems of ignition and injection
      Adjustment of a drive of gas
      Removal and installation of a branch pipe throttle заслонки
      Removal, check and installation of the valve of adjustment of idling
      Check, removal and installation of the gauge of temperature
      Check of injectors
      Removal and installation of injectors
   + The power supply system of the diesel engine
   + System of release of the fulfilled gases
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Electric equipment schemes
+ System of onboard diagnostics

Removal and installation of injectors

New injectors are processed by preservative. Through 5 mines of work they are cleared by fuel. It is not necessary to store long time injectors not used, since. They rust.


1. Uncover a butterdish. Small covers (arrows on an accompanying illustration) remove a screw-driver and turn away bolts being under them. Remove two plastic facings.

2. Расстыкуйте штекерные connections of gauges of oxygen. Disconnect the tip of electromagnetic valve VANOS. Address to an accompanying illustration.

3. Remove a plug lath of injectors and take her aside.

There is a danger of occurrence of a fire. Do not smoke. The fuel system is under pressure. Collect the flowed out fuel a rag.

4. Disconnect at first a hose of giving of fuel (1), then return (2) from a fuel distributive highway. Address to an accompanying illustration. For this purpose open collars. At assemblage collars are replaced with the new.

At some models the giving hose is attached directly to a distributive highway. In this case at assemblage the sealing ring is replaced with the new.

5. In some executions fuel hoses fasten clips. In this case special tool BMW is necessary for removal of clips 16 1 050 or similar. Before installation check up a sealing ring. In the presence of damages replace it. Address to an accompanying illustration.

6. Turn out fastening bolts (arrows on an accompanying illustration) a fuel distributive highway.

7. Disconnect a vacuum hose (1) at a pressure regulator. (2 - fuel joining, 3 - a fastening point). Address to an accompanying illustration.

8. Remove a distributive highway of fuel complete with injectors upwards from a head of cylinders. Injectors are only inserted and can be taken freely out.

9. Remove stoppers (4) sideways and remove injectors.


1. Insert injectors into a distributive highway and fix from скобами.

2. Grease sealing rings (1) vaseline or oil for transmission SAE 90. Address to an accompanying illustration.
3. In regular intervals insert injectors with a distributive highway into a head of cylinders.

At installation of injectors watch to damaging sealing rings (1). The damaged rings replace. Thus watch position of a ring (2). Sealing rings before installation grease with vaseline or oil for transmissions.

4. Fix a distributive highway two bolts on a head of cylinders
5. Put on hoses of giving and fuel return a distributive highway. Fix new collars, address to subsection "Removal".
6. Join штекерные connections of gauges of oxygen and electromagnetic valve VANOS.
7. Fix a plug lath of injectors.
8. Fix two covers of the engine. Screw covers on butterdishes.
9. Cчитайте the given memories of malfunctions of block DME. After elimination of malfunctions clear memory.