BMW 5 series E39

Since 1996-2001 of release

Repair and car operation



BMW E39
+ Introduction
+ The maintenance instruction
+ Current leaving and service
- The engine
   - Procedures of repair of the engine
      Compression check
      Removal and installation of the bottom guard of an impellent compartment
      Removal and engine installation
      Removal and installation of the inlet pipeline
      Removal and installation of a head of cylinders
      Removal and camshaft installation
      Removal and installation of valves
      Check of directing valves
      Processing of saddles of valves in a head of cylinders / grinding in of valves
      Removal, installation and tension клинового a belt
   + System of greasing of the engine
+ Systems of cooling, heating
+ The power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Electric equipment schemes
+ System of onboard diagnostics



Removal and camshaft installation

Models 520i, 523i, 528i

Work on removal and installations of a camshaft demands application of the special tool. It is recommended to spend her in the conditions of specialised repair trucks of firm BMW. Here camshaft removal on the removed head of cylinders is described. The specified operation can be executed and on the established head of cylinders. Preliminary works according to the description in Section Removal and installation of a head of cylinders thus is necessary to spend.

Measure camshafts. Value of axial and radial backlashes should correspond presented in Specifications.

 REMOVAL

1. Remove a head of cylinders, address to Section Removal and installation of a head of cylinders.

2. Turn out hairpins. Address to an accompanying illustration.

3. For removal of camshafts adaptation BMW 113260 is required. The adaptation keeps bearings of camshafts in working position at removal of loose leaves. Removal of both camshafts is carried out equally. The sequence has no value. Address to an accompanying illustration.

4. Turn out spark plugs.
5. Establish the adaptation and fix it in carving apertures of spark plugs of cylinders 1 and 4 moment of 25 Nanometers.

6. Turn эксцентрикового an adaptation shaft fix covers of bearings. Address to an accompanying illustration.

7. Turn away all bolts of fastening of covers of bearings.

The cover of the first bearing of a camshaft of inlet valves is aligned by the adjusting plug. For an exception перекашивания a camshaft turn away bolts of fastening of the first cover and remove it. Address to an accompanying illustration.

8. Remove the adaptation.

9. Remove covers of bearings and a camshaft. Lay covers one after another. At assemblage they should be established in former positions. Covers of bearings of a camshaft of final valves have marks with А1 on А7, inlet valves with Е1 on Е7. Address to an accompanying illustration.

10. If it is necessary, for example, if it is necessary to remove valves, remove in gathering a lath of bearings (2) with pushers. Watch aligning plugs (3). Plancks in a point (4) have marks "And" for final valves and marks “Е” for inlet valves. Address to an accompanying illustration.

Pushers drop out of a lath of bearings. To fastening of pushers HUNDRED applies suckers which are established from above on pushers and interfere thus with their loss. Mark pushers. To be established they should on former places.


It is impossible to put the removed pushers of valves on a head more than 10 minutes Otherwise from pushers oil that will lead to failure of automatic indemnification of a backlash in valves starts to follow.

Installation

If the camshaft is removed, it is necessary to mean the following. Without loading hydropushers are extended and after installation some time for their compression is required. Thereof valves during some time can be opened in the position which is not corresponding to a cam and to rest against pistons. Therefore it is necessary to maintain the following time between installation of a camshaft and a head of cylinders: at temperature +20С (premise temperature) - 4 mines, at temperature +10С - 11 minutes After installation of a head of cylinders are necessary to wait even 30 minutes After that it is possible to start the engine.

If the camshaft acted in film on the established head of cylinders, turn a cranked shaft approximately on 30 in a direction of rotation of the engine through ВМТ. Thus in ВМТ there will be no piston and valves do not rest against them. Establish camshafts and check up the distribution moments. Only after that a cranked shaft turn back in ВМТ and put on a chain, address to Section Removal and installation of a head of cylinders.

 INSTALLATION

1. Check up pushers on deterioration presence (задиров), if necessary replace with the new.

2. Oil bearings of camshafts and establish shaft so that tops of cams of inlet and final valves of the first cylinder showed against each other. Address to an accompanying illustration.

3. Establish a lath of bearings with the inserted pushers in a head of cylinders. Do not forget about aligning plugs (3).

4. Insert loose leaves of bearings according to marks. They should be established on former places.
5. Establish the adaptation and clamp loose leaves.
6. Loose leaves tighten the moment of 15 Nanometers.
7. Unclench the adaptation and remove it. Screw spark plugs.
8. Establish a head of cylinders, address to Section Removal and installation of a head of cylinders.

Model 525tds

Measure axial and radial backlashes of camshafts. Demanded value is resulted in Specifications.

 REMOVAL

1. Remove a head of cylinders, address to Section Removal and installation of a head of cylinders.

2. For removal of camshafts adaptation BMW 113260 is required. The adaptation keeps bearings of camshafts in working position at removal of loose leaves. Establish the adaptation and fix its bolts of fastening of a cover of a head of cylinders. Address to an accompanying illustration.

3. Turn эксцентрикового an adaptation shaft fix covers of bearings.
4. Turn away all bolts of fastening of covers of bearings.
5. Remove the adaptation.
6. Remove covers of the bearing and a camshaft. Covers have marks with 1 on 7 which is visible from outside release.

7. If it is necessary to remove, for example, valves, remove pushers. To fastening of pushers HUNDRED applies suckers which are established from above on pushers and interfere thus with their loss. To be established pushers should on former places. Address to an accompanying illustration.


It is impossible to put the removed pushers of valves on a head more than 10 minutes Otherwise from pushers oil that will lead to failure of automatic indemnification of a backlash in valves starts to follow.

Installation

If the camshaft is removed, it is necessary to mean the following. Without loading hydropushers are extended and after installation some time for their compression is required. Thereof valves during some time can be opened in the position which is not corresponding to a cam and to rest against pistons. Therefore it is necessary to maintain the following time between installation of a camshaft and a head of cylinders: at temperature +20С (premise temperature) - 4 mines, at temperature +10С - 11 minutes After installation of a head of cylinders are necessary to wait even 30 minutes After that it is possible to start the engine.

If the camshaft acted in film on the established head of cylinders, turn a cranked shaft approximately on 30 in a direction of rotation of the engine through ВМТ. Thus in ВМТ there will be no piston and valves do not rest against them. Establish camshafts and check up the distribution moments. Only after that a cranked shaft turn back in ВМТ and put on a chain, address to Section Removal and installation of a head of cylinders.

 INSTALLATION

1. Check up pushers on deterioration presence (задиров), if necessary replace with the new. Pushers on former places are established.
2. Oil bearings of camshafts and establish shaft so that tops of cams of inlet and final valves of the first cylinder showed upward.
3. Insert loose leaves of bearings according to marks. They should be established on former places.
4. Establish the adaptation and clamp loose leaves.
5. Loose leaves in regular intervals cross-wise tighten the moment of 15 Nanometers.
6. Unclench the adaptation and remove it. Screw spark plugs.
7. Establish a head of cylinders, address to Section Removal and installation of a head of cylinders.